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Recent content by monte44

  1. M

    1997 xc440 head cover

    Can someone tell me what the torque and sequence is for the head cover? (The red head cover that says xcr) can’t seem to find anything on that? Thanks.
  2. M

    1997 xc440 flywheel

    Looking for a 1997 xc 440 flywheel. I guess a 1996 xcr 440 sp or 1997 will only work. PLEASE HELP!!! Thanks.
  3. M

    Air box fitment?

    Working on a 1987 Indy trail the air box is one piece and all the foam inside is falling apart. I honesty cannot see any way of opening it up? My fear is that all that the crumbiling foam will just get pulled into the carbs? Its all foam chunks inside the air box and the more I try to clean it...
  4. M

    Stubborn 1999 indy 500

    So I got around to working on this again and did try it without the airbox and could only get it to run good with no airbox and half coke on. then it had great power. Stumped.o_O
  5. M

    Stubborn 1999 indy 500

    How anyone even seen a flywheel go bad for some reason?
  6. M

    Stubborn 1999 indy 500

    I replaced the impulse hose and clamped it. The boots should be ok because they were on when I pressure tested it. Thanks for all the ideas thus far I'm just stumped. LOL!
  7. M

    Stubborn 1999 indy 500

    I have not but have vacuum tested both and they hold pressure. It just acts like stator or cdi but I have ohm tested and taken both off a running sled. Sled will fire right up idle nice. Runs better on a stand but will still bog down. Will barely pull it's weight on the ground and bog so hard...
  8. M

    Stubborn 1999 indy 500

    Any other ideas on this sled? Crankshaft out of phase? I'm two steps from just parting it out.
  9. M

    1997 indy 440 rebuild

    Ebay has a bunch of NOS STD polaris ones. Not sure if you have to bore cylinder or not? Part number for STD bore is 3084326. Hope this helps.
  10. M

    Exhaust oil leaking Indy sport

    Thanks, Could you verify the oil pump adjusting procedure for me? According to the Polaris manual for 1994 it only mentions that the marks have to line up at idle? If adjust the pump so it lines up at idle they will not line up at WOT and vise versa because the pump arm has two lines one it...
  11. M

    Stubborn 1999 indy 500

    Working on a 1999 carb fuji indy 500 for friend. Was brought to me for being boggy and no power under load. Does idle nicely but boggs almost to the point of killing the engine under load. Found low compression in clutch side cylinder so after rebuild and new crank seals the sled is acting to...
  12. M

    Exhaust oil leaking Indy sport

    My son and I fixed up a given to us indy sport 440 fan. It's running great but battling an exhaust leak? oil sludge coming out from under the exhaust side engine tin and making a mess on the clutch cover airbox etc. We replaced the exhaust gaskets with good cometic us made which did help a...


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